PROJECT REQUIREMENTS
- high degree of weld quality
- conceptual solution of clamping devices
- simple and quick replacement of parts
- flexibility of mounting various types of clamping devices
- programming of two types of products
- specific requirements due to very complex products
- customized solution of robotic station
- different types of tool clamping devices must be mounted on a single connection on the station positioner
- training of programmers, operators and maintenance services
- installation and commissioning of the robotic welding station
SOLUTION
- 6-axis industrial KUKA robot + linear unit + custom-made 5-axis positioner synchronized with the robot (12 synchronized axes in total)
- double station, on one side of the station the robot is working, and the other side is being prepared (removing the finished piece and putting on a new one)
- very simple change of product type and program at the station for the operator
- possibility of simultaneous welding of two different types of products (different type on each side of the station)
- good planning in this way reduces the need for relatively frequent changes of types and therefore saves time significantly, so that the time saved can be used in regular production
- simple and quick replacement of parts
- long service interval and very long autonomy thanks to the addition of wire feed from a large tank, automatic cleaning of the burner and checking and calibration of the TCP
- safety system with light curtains and safety software solutions ensures a high level of safety for carefree and safe work
Hunor