ensure the possibility of bending sheets with a thickness of 0.5 to 1.2 mm
more than three types of bending materials
the smallest piece 1800x150mm, the largest piece 8000x1500mm
tolerance of bent side +0/-0.5 mm
simple control of the robot station
simple programming
collision protection
automatic (parametric) sheet metal manipulation.
automatic placement and removal of bending tools (stamps)
the possibility of the piece coming out on the convex or concave side
SOLUTION
three 6-axis ABB industrial robots on synchronized linear units
use of a system for synchronizing robot motion with a bending machine
a specially designed and implemented supervision system based on the SIEMENS PLC system controls all elements of the cell, monitors potentially possible collisions and assigns jobs to robots
offline creation of a bending program
integration of a punch and press brake with a robotic cell
creation of routines for simply interrupting/pausing the cycle and resuming work at any time
the synchronized mode of operation of the robot in tandem mode enables the production of pieces up to 8m with high precision and repeatability of bent products
simple product change
installed VPN client for remote access and support